|
The following pictures show the completed
circuit:
|

**click to enlarge** |

**click to enlarge** |

**click to enlarge** |
The coolant we used consisted of a mixture of
99% distilled water and 1% Silkolene ProCCA radiator additive. To this mixture
we added 2 drops of methelyne blue in order to regulate color.

**click to enlarge**
The Intel based system was completed by
installing its PSUs, drives, and add-on cards.
AMD System: Setup and Installation
| The system components: |
|
| Motherboard |
Chaintech Zenith 7NJS |
| Processor |
AMD
2600+ Xp/166 FSB |
| Memory |
2 x
256MB Corsair XMS3200C2 |
| HDD |
2 x
Cheetah ST318453LW/15k.3 Ultra 320 SCSI |
| Controller |
LSILogic
Elite 1600/2 Channel Ultra 160 SCSI Raid |
| Water Cooling: |
Swiftech
Model MCW5000-A Water Block |
| |
Modified
Lytron MCS-03OGM01/Remote Water Cooler: |
| |
Comair-Rotron Falcon Fan/300 CFM AC Powered |
| |
Iwaki
30RLZ Pump/300 GPH 36” Head |
| |
Reservoir/Approximately 2.5L |
|
Additional Cooling: |
2 x
CoolerMaster DCD 4200 Drive Cooler |
| |
1 x 80mm
Intake Fans and 2 x 80mm Exhaust Fans |
| PSU |
Antec
True550 Watt |
| Video
Card |
Generic
Geforce2 |
| Floppy |
None |
| CDR |
Generic |
|
Accessories |
Round
Copper IDE/SCSI Cables |
| OS |
Windows
2000 Professional/SP1 |
| |
|
The water cooling circuit configuration and
preparation is the same as with the Intel based system.
After mounting the water block to the motherboard, the Lytron MCS remote
cooler needed to be integrated into the water cooling circuit.

**click to enlarge**
The only modification that had to be done to the
case was to drill 2 x 1” holes in order to connect the inlet and outlet tubes
from the Lytron MCS to the water block.

**click to enlarge**
At this point, all the components were connected
using ClearFlex 60 tubing.

**click to enlarge**
The remaining components (drives and add-on
cards) were installed, and that brought to an end our installation of the AMD
and Intel based systems.

**click to enlarge**
Wiring
Both of our systems had multiple AC components
whose operation was critical to the functionality and integrity of the
respective systems. Of primary concern was our ability to power up multiple
components simultaneously. As far too many of us know, disaster looms if a
pump were not turned on at system start up. Delicate CPUs will overheat and
cause damage if not managed properly.
Some of us are familiar with the concept of using a relay to automatically
power on a peripheral device e.g. pump, fan, or other AC powered component. To
put it in the simplest of terms, a relay acts as a switch. They typically have
a DC voltage side and an AC voltage side. When a DC voltage is applied to the
relay, the AC side is activated and power is applied to the components
connected to its circuit. Relays are rated in terms of volts and amps. When
choosing one, the average user will observe that it is rated for 12V operation
to match the power supply's output. The current rating refers to the maximum
amps that the relay can safely manage.
Our Intel based system presented a special challenge. Not only did we need to
ensure that our water pump powered up with the system; we also needed to
trigger our dedicated TEC power supply too. We turned to a device we built
previously in which a relay was integrated into a 7 outlet surge protector.

By plugging in the pump and the auxiliary power
supply to the surge protector, we now felt comfortable in our ability to
safely run our Intel system without ever worrying about damaging our
components by failing to power up properly. An additional benefit of using
this device is that it provides surge protection; a very important
consideration when using relays to trigger power supplies. All power supplies
have a current surge at start up. A surge protected power strip will help
avoid any complications from a current spike which could damage your
electrical components. For further information on building your own sensing
power strip, refer to our guide.
The same concept was employed with our AMD based system, however here; we
simply integrated a relay into the Lytron MCS’ power cord. Surge protection is
not as critical in this case as it is with our Intel system. The 10 AMP relay
we used can safely handle any current rush produced by the Lytron’s pump or
electric fan.
|