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Project "E5NC" - Second Installment
 

In today's installment, we will discuss the remainder of the components we used in putting this project together. Special emphasis was placed in reviewing the dual water cooling subsystems, secondary cooling considerations, SCSI storage, and power requirements.

Part 4

Who is keeping track of all this anyway?

We now had our game faces on.  Our mission had achieved clarity and it was now time to make all the necessary design changes and to obtain all the necessary components in order to make this project a reality. 

Storage

Our storage subsystems are SCSI (Small Computer Systems Interface) based.  Despite the strides that have been made with IDE based technology, SCSI systems still hold a marked edge over IDE for a variety of reasons; primarily:

  • Lower CPU utilization.  SCSI controllers use their own chipset to manage hard drives, whereas, IDE drives depend mostly on onboard controllers that are CPU dependent.
  • Faster access times.  The drives we are using have spindle rotation speeds of 10K RPM and 15K RPM.  IDE drives (at this time) have a maximum rotation speed of 7200 RPM.
  • Flexibility.  IDE channels each use an IRQ.  If one were to use the 2 IDE channels offered by most motherboards, a maximum of 4 drives would effectively use 2 IRQs.  With SCSI configurations, 15 devices can be managed by a single controller using only 1 PCI slot; occupying only 1 IRQ.
  • Overall speed.  The latest SCSI bus accommodates theoretical data transfer rates of 320 MB per second compared to 133 MB per second from an IDE bus.

Our Intel based system is going to be used for enhanced multimedia.  Storage space is a requirement here.  Our choice for this system is the Fujitsu MAN3735MP hard drive.

The specs from the manufacturer’s site:

 

FEATURES

·

High recording density adopting Advanced Giant Magneto-Resistive Head (GMR) technology and 32/34 MEEPRML recording code

·

Large capacity 73.5GB with 3.5 inch and 25.4 mm height

·

High speed with 10,025 rpm, average seek time 4.5ms, data transfer rate 160MB/s (Ultra 160)

·

MTBF 1,200,000 hours more adopting high quality parts which is reduced parts by integration of circuit parts and made by latest technology


FUNCTIONAL SPECIFICATIONS

 

MAN3184MC/MP

MAN3367MC/MP

MAN3735MC/MP

Storage Capacity (Formatted)

18.4GB

36.7GB

73.5GB

Disks

1

2

4

Heads

2

4

8

Cylinders

29,884 to 30,032

Recording density

19,094 bit/mm {485,000 bpi}

Track density

1,507 tracks/mm {38,300 tracks/in.}

Rotational speed

10,025 min-1 {10,025 rpm}

Average seek time

Read 4.5 ms (typ.) / Write 5.0 ms(typ.)

Recording code

32/34 MEEPRML

Dimensions (W x D x H)

101.6 mm x 146.0 mm x 25.4 mm

Weight

0.75 kg

Power Consumption (Idle)*2

7.0W

7.5W

9.5W

Energy Efficiency*3

0.28W/GB
(rank A)

0.15W/GB
(rank B)

0.10W/GB
(rank C)

Interface

U160

SCA-2(MC series) / 68-pin Wide(MP series)

Data transfer rate

To/from media

52.0 to 84.1 MB/s

To/from host

160 MB/s

Buffer size

8MB

This drive is being managed by the Adaptec 29160N controller card.

The specs from the manufacturer’s site:

Ultra160 SCSI performance for internal hard drives and external legacy devices

 

Customer Needs

 

High performance, O/S flexibility, and easy connectivity

System Environment

 

Entry level servers and workstations

Key Differentiators

 

Connectivity to internal hard drives and narrow SCSI desktop devices

Data Transfer Rate

 

Up to 160 MB/sec

External Connectors

 

One 50-pin for Ultra SCSI

Internal Connectors

 

One 68-pin for LVD SCSI
One 50-pin for Ultra SCSI

Bus Type

 

32-bit PCI

System Requirements

 

·                          Intel PC or equivalent

·                          Available PCI 2.1 compliant slot

Package Contains

 

·                          Adaptec SCSI Card 29160N

·                          Adaptec EZ-SCSI software

·                          Operating system drivers

·                          5-position 68-pin LVD internal cable with terminator

·                          3-position 50-pin internal cable

·                          Complete user documentation

·                          Warranty card

Warranty

 

5-year manufacturing and materials warranty

Due to the sheer processing power of our nForce2 based AMD system, productivity applications will be run from this machine.  To match it, a robust storage subsystem was called for.  In order to meet our requirements, nothing short of Seagate’s new third generation 15K drive (the 15k.3) would do. But then we decided; why have only one 15k.3, when two in a raid0 configuration would be so much better?

The specs from the manufacturer’s site:

Model Number: ST318453LW
Capacity: 18 GB
Speed:15K rpm
Seek time:3.6 ms avg.
Interface:Ultra320 SCSI
 

The Cheetah 15K.3 is the lowest cost of ownership 15K drive, and the lowest cost-per-I/O disc drive ever. It is fast, cool, and quiet, and has the highest reliability rating in the industry.

Features

Benefits

3D Defense System
 

The most comprehensive drive protection system in the industry, consisting of Drive Defense, Data Defense and Diagnostic Defense.
 

SeaShell
 

Seagate's revolutionary packaging protects the drive from external shock.
 

SAMS
 

Seagate's Advanced Multidrive System optimizes the drive for maximum I/O performance in Multidrive environments.
 

JIT
 

Just-In-Time minimizes actuator impact on power, vibration and acoustics.
 

Ultra320 SCSI
 

Up to 320-Mbyte/sec transfer rate; Includes Packetization and QAS. Backward compatible with Ultra160. Cables 15 devices, up to 12 meters.
 

15K RPM spindle speed
 

Delivers more I/O's per second than 10K, and faster sustained transfer rates, enabling the same high performance to be met with fewer drives.
 


Distinctions

  • Extremely low power consumption allows easy integration for high performance.
  • 1,200,000-hour MTBF

The controller we will use is an LSILogic Elite 1600 raid controller.  We upgraded this card to its 128MB of ram maximum.

The features and specs from the manufacturer’s site:

  • IA-64 ready
  • Two Ultra160 SCSI channels
  • 64-bit, 66 MHz PCI
  • PCI 2.2 compliant
  • Up to 128 MB ECC SDRAM cache memory supported - ships with 32 MB or 64 MB ECC SDRAM cache memory
  • Standard NT® clustering support
  • Advanced management and configuration utilities
  • 40 logical drives per controller and 30 physical drives per logical array
  • Auto resume during array rebuild or reconstruction
  • Background initialization for Quick RAID 5 set up
  • FlexRAID®:  Online capacity expansion and online RAID level migration 

Cooling

The next challenge we faced was in designing the cooling subsystems.  We knew that we wanted to experiment with TEC cooling.  Intel based systems lend themselves to work better in conjunction with TEC cooling than AMD based systems, therefore the TEC cooling solution would be integrated into our first circuit.

We turned to the company that has the most experience in TEC assisted cooling solutions for the PC enthusiast; Swiftech.  Our water block/TEC combo of choice is the MCW478-UHT model.

The features and specs from the manufacturer’s site:

·    Universal compatibility with all Intel® Pentium®4, Xeon™, and all AMD® socket A motherboards featuring the four installation holes surrounding the processor socket. 

·    CNC machined and anodized aluminum block, with heavy duty C110 copper base plate, lapped to 8 Micro surface finish.

·    Focus jet cooling, with enhanced turbulent flow.

·    1/2" ID tubing hose barb fittings for extreme flow rate, and minimum pressure drop.

·    High internal chamber capacity: 4.22 in3 (69 cc)

·    Focus jet cooling: the inlet stream is located directly above, and close to the heat source (processor, or thermoelectric module). This effectively optimizes cooling where it is most needed: at the hottest spot of the assembly. 

·    The submersed side of the copper base plate features an irregular surface in the area directly located under the inlet. This creates a turbulent flow, and promotes heat exchange between the plate and the cooling fluid.

The water block comes with a preinstalled 226Watt TEC.  The TEC is clamped between a cold plate and the water block itself.

 

 

Next: Part 4 Continued

 
 
 
 


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